Tender Overview
Rashtriya Chemicals And Fertilizers Limited (RCF), under the Department Of Fertilizers, seeks a service provider for the complete rewinding and testing of a 1900KW, 11KV Mitsubishi vertical induction motor. The motor must be dismantled, rewound with copper conductors, and tested across multiple electrical and mechanical checks. Work includes transportation to the vendor workshop, replacement of bearings with SKF-certified units, stator winding varnish as per standard, and witnessing by an RCF representative. The project specifies rigorous acceptance tests and coordination for stator re-staggering with quality control witnessed during commissioning.
- Location: Raigad, Maharashtra
- Estimated scope: Complete rewind, testing, and associated refurbishment of a high-power motor
- EMD: ₹35,000
- Vehicle/handling: motor transport to workshop and return
- Unique aspects: SOW requires RCF witness and approval for winding, bearing certification, and epoxy gel coat overlay
Technical Specifications & Requirements
- Motor rating: 1900KW, 11KV, Mitsubishi vertical induction motor
- Winding scheme: copper conductor with resin-rich INS scheme and double FG varnish; Class F insulation; replacement of wedges
- Bearings: SKF-certified; submission of original Bearing Inspection Certificate before end cover assembly
- Testing regime: IR & PI at 5 kV megger; winding resistance/inductance; inter-turn surge test; HV test at 2x rated voltage + 1 kV AC; AC step voltage test; tan delta & PF; bearing insulation at 500V megger; RTD checks; no-load test in presence of RCF
- Protective coatings: stator varnish (Schenectady-Beck / Elentis) and epoxy gel coats overhangs
- Quality control: RCF witness during all critical steps; stator re-staggering and air-gap measurement
- Replacement scope: bearings, washers, insulating spacers as needed
- Documentation: inspection certificates and test records to be supplied
Terms, Conditions & Eligibility
- EMD: ₹35,000 (electronic/DD acceptable per ATC)
- Delivery/Completion: within scope requires field dismantling, rewinding, assembly, and testing with RCF witnessing; exact timeline to be specified in the contract
- Payment terms: to be defined in contract; typically milestone-based on successful test completion
- Documentation: GSTIN, PAN, experience certificates, prior project references for大型 electric motor rewinding; OEM authorization for Mitsubishi components may be required
- Warranty/AMC: terms to be finalized; supplier to provide post-service support for winding and bearing integrity
- Audit/Compliance: adherence to safety and electrical standards; witness by RCF representative during testing
- Penalties: LD/penalties typically in line with project scope, to be clarified in ATC
- Delivery location: RCF site Raigad; dismantling and reassembly at site or approved workshop as per SOW