GEM

Rashtriya Chemicals And Fertilizers Limited Electrical Motor Rewinding Tender Raigad Maharashtra 11KV 1900KW Mitsubishi 2025

Posted

25 Oct 2025, 11:44 am

Deadline

08 Nov 2025, 12:00 pm

EMD

₹35,000

Progress

Issue25 Oct 2025, 11:44 am
AwardPending
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Quantity

1

Bid Type

Two Packet Bid

Categories 1

Tender Overview

Rashtriya Chemicals And Fertilizers Limited (RCF), under the Department Of Fertilizers, seeks a service provider for the complete rewinding and testing of a 1900KW, 11KV Mitsubishi vertical induction motor. The motor must be dismantled, rewound with copper conductors, and tested across multiple electrical and mechanical checks. Work includes transportation to the vendor workshop, replacement of bearings with SKF-certified units, stator winding varnish as per standard, and witnessing by an RCF representative. The project specifies rigorous acceptance tests and coordination for stator re-staggering with quality control witnessed during commissioning.

  • Location: Raigad, Maharashtra
  • Estimated scope: Complete rewind, testing, and associated refurbishment of a high-power motor
  • EMD: ₹35,000
  • Vehicle/handling: motor transport to workshop and return
  • Unique aspects: SOW requires RCF witness and approval for winding, bearing certification, and epoxy gel coat overlay

Technical Specifications & Requirements

  • Motor rating: 1900KW, 11KV, Mitsubishi vertical induction motor
  • Winding scheme: copper conductor with resin-rich INS scheme and double FG varnish; Class F insulation; replacement of wedges
  • Bearings: SKF-certified; submission of original Bearing Inspection Certificate before end cover assembly
  • Testing regime: IR & PI at 5 kV megger; winding resistance/inductance; inter-turn surge test; HV test at 2x rated voltage + 1 kV AC; AC step voltage test; tan delta & PF; bearing insulation at 500V megger; RTD checks; no-load test in presence of RCF
  • Protective coatings: stator varnish (Schenectady-Beck / Elentis) and epoxy gel coats overhangs
  • Quality control: RCF witness during all critical steps; stator re-staggering and air-gap measurement
  • Replacement scope: bearings, washers, insulating spacers as needed
  • Documentation: inspection certificates and test records to be supplied

Terms, Conditions & Eligibility

  • EMD: ₹35,000 (electronic/DD acceptable per ATC)
  • Delivery/Completion: within scope requires field dismantling, rewinding, assembly, and testing with RCF witnessing; exact timeline to be specified in the contract
  • Payment terms: to be defined in contract; typically milestone-based on successful test completion
  • Documentation: GSTIN, PAN, experience certificates, prior project references for大型 electric motor rewinding; OEM authorization for Mitsubishi components may be required
  • Warranty/AMC: terms to be finalized; supplier to provide post-service support for winding and bearing integrity
  • Audit/Compliance: adherence to safety and electrical standards; witness by RCF representative during testing
  • Penalties: LD/penalties typically in line with project scope, to be clarified in ATC
  • Delivery location: RCF site Raigad; dismantling and reassembly at site or approved workshop as per SOW

Key Specifications

    • Motor rating: 1900KW, 11KV, Mitsubishi vertical induction motor
    • Winding method: copper conductor with resin-rich INS scheme, double FG varnish, Class F insulation
    • Bearings: SKF-certified; provide original Bearing Inspection Certificate prior to end cover assembly
    • Coatings: Schenectady-Beck / Elentis varnish, epoxy gel coat overhangs
    • Tests: IR & PI at 5 kV megger; winding resistance/inductance; inter-turn surge; HV test (2x rated voltage + 1 kV); AC step voltage; tan delta & PF; bearing insulation 500V megger; RTD checks; no-load test with RCF witness

Terms & Conditions

  • EMD of ₹35,000 required with bid submission

  • Dismantling, rewinding, and testing witnessed by RCF

  • SKF-certified bearings and OEM-relevant authorizations may be required

Important Clauses

Payment Terms

Details to be finalized in contract; typically milestone-based with approval after successful testing

Delivery Schedule

Timeline to be specified in ATC and contract; includes transportation to workshop and return

Penalties/Liquidated Damages

Penalties likely per standard government procurement norms; specifics to be defined in ATC

Bidder Eligibility

  • Experience in high-power motor rewinding projects (≥1900KW) within the last 5 years

  • Compliance with IS/IEC electrical safety standards and QA procedures

  • GST registration and tax compliance with valid documentation

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Required Documents

1

GST registration certificate

2

Permanent Account Number (PAN) card

3

Experience certificates for similar motor rewinding projects

4

Financial statements (last 2 financial years)

5

EMD submission proof (RRD/Online payment receipt)

6

Technical bid documents showing capabilities and equipment

7

OEM authorization for Mitsubishi motors (if required)

8

Warranty/AMC terms (proposed by bidder)

Frequently Asked Questions

How to bid for the Raigad motor rewinding tender in Maharashtra 2025?

Bidders must submit GST, PAN, experience certificates, financials, EMD ₹35,000, and technical bid documents. Ensure OEM authorization if required, and demonstrate capability for complete rewinding of a 1900KW, 11KV Mitsubishi motor with SKF bearings and Class F insulation.

What documents are required for the 1900KW motor rewinding tender in Raigad?

Required documents include GST certificate, PAN, at least two experience certificates for similar rewinding work, latest financial statements, EMD proof, OEM authorization (if applicable), and technical compliance details demonstrating test capabilities as specified.

What are the key technical specifications for the 11KV motor rewinding?

Key specs include 1900KW rating, 11KV voltage, copper winding with resin-rich INS, Class F insulation, SKF-certified bearings, Schenectady/Elentis varnish, and comprehensive testing: IR/PI 5 kV megger, HV test 2x rated voltage +1 kV, no-load test with RCF witness.

When is the delivery and testing expected for the motor rewinding project?

Delivery is tied to workshop transportation and on-site reassembly; exact schedule is defined in the ATC and contract, with RCF witnessing during all critical tests and final acceptance.

What are the EMD and payment terms for the Raigad tender?

EMD is ₹35,000. Payment terms will be defined in the contract, typically milestone-based upon successful testing and approval by RCF representatives.

Which standards or certifications are required for this motor project?

Required standards include high-voltage motor rewinding practices with Class F insulation, SKF bearing certification, and standard QA/testing procedures. OEM authorization for Mitsubishi components may be required per ATC terms.

What is the scope of work for the motor rewinding project in Raigad?

Scope covers dismantling, winding removal, copper winding with INS, bearing replacement with SKF-certified parts, stator re-staggering, varnish application, RTD checks, complete testing (IR/PI, HV, tan delta), and RCF witness during tests.

What are the inspection and QA requirements during testing?

QA requires RCF witness during all critical tests, including winding resistance, inter-turn surge, HV test, AC step voltage, tan delta, PF, and no-load test. Original bearing certificates must be submitted before end cover assembly.

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